Smart factory solutions
Smart factory solutions
The shortcomings of traditional factory producing barcode Philippine tickets
1. The production information is not transparent
1. The data cannot be obtained in real time, and the manual bar code scanning information may be wrong in the later period, and a dedicated team of personnel must be arranged to sweep the Philippines;
2. It is not possible to provide various performance indicators, management reports and other information in a timely manner.
2. Lack of a complete traceability system
1. Once the quality and quantity of certain processes are found to be abnormal, it is difficult to know which worker and when the problem occurred.
3. Low labor utilization rate
1. The working time utilization rate is not high. Workers have to manually cut a bar code every time they do a process. Perhaps it takes only 30 seconds for a worker to do a process, but it takes 10 seconds to manually cut a bar code;
2. Once the barcode is not clearly printed or there are folding marks, it is difficult to identify the barcode gun. Statisticians often have a headache when encountering unrecognizable barcodes, and rfid clothing labels perfectly circumvent this problem.
Fourth, the production process lacks effective error-proofing control
1. Unable to understand the production progress in real time, and unable to detect and deal with abnormal production quality in time;
2. The efficiency of the workers is different, which can easily cause uneven division of labor in the group. Some workers are busy rushing to produce, while others are sitting and waiting for nothing to do.
Five, the actual application cost is high
1. Philippine ticket statistics need to be specially arranged for a team of personnel. Based on a 1,000-person factory, the wages of three statistical employees are about ¥7500 yuan, ¥90000 yuan a year, and labor costs are high;
2. If a production workshop produces 10,000 pieces of clothing per day, each piece of clothing needs to consume 30 barcodes, 300,000 barcodes per day, and a total of 9 million barcodes are consumed in a month. If printing a bar code paper and printing supplies costs 0.03 yuan, a month is 270,000 yuan, and a year is 3240,000 yuan.
Based on these pain points, YCIO has proposed a smart factory rfid overall solution, including several important components of rfid technology such as smart management production, smart distribution, and smart warehousing logistics.
Smart factories use the advantages of clothing RFID electronic tags
System organization chart of smart factory rfid solution
The target customer group of the RFID electronic label system of the smart factory
The target customer group of the RFID electronic label system of the smart factory
Apparel RFID solution---what kind of enterprise is smart rfid suitable for? The electronic label RFID system is generally suitable for labor-intensive production enterprises with 200-5000 people and above:
Discrete Manufacturing---
Garment manufacturing enterprises such as garments, textiles, suits, knitting, sweaters, etc.;
Leather, luggage, shoes, hats, accessories, toys and other light industry production enterprises;
Other process manufacturing---
Electronic production, automobiles, auto parts, chemicals, pharmaceuticals, electric power, metallurgy, cement, building materials, food, water treatment and other light industry, manufacturing line, production site and corporate warehouse management, product anti-counterfeiting and anti-channeling management, RFID program identification All the occasions that require real-time data acquisition and are suitable for clothing rfid solution technology.